6090 FS Hydraulic Shovel
We understand the challenges you face, the importance of reliability, and the relationship between uptime and productivity. That’s why we continually strive to produce the safest, most reliable and productive hydraulic mining shovels possible. Offering the widest payload range of any manufacturer in the industry, the ability to optimally pair with our popular line of mining trucks, and the support of our world-class Cat dealer network, we are uniquely positioned to partner with you to help achieve your productivity targets. We understand what matters to you. Our hydraulic mining shovels are built with you in mind. Because in mining, every day matters and every load counts.
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SPECIFICATION SUMMARY
- Shovel – Ground pressure 38.3 psi
- Note Other track pads available on request
- Engine Model 2 × Cummins QSK60
- Gross Power – SAE J1995 4500.0 hp
PRICE (USD)
Call 800-637-5000 for rate information
Operating Weight
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Shovel – Ground pressure38.3 psi
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NoteOther track pads available on request
Engine
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Engine Model2 × Cummins QSK60
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Gross Power – SAE J19954500.0 hp
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Net Power – SAE J13494500.0 hp
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NoteElectric drive option available (3200 kW) on 6090 AC FS
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Engine Model2 × Cummins QSK60
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Gross Power - SAE J19954500 HP
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Net Power - SAE J13494500 HP
Diesel Engines
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AspirationTwo-stage turbocharged; aftercooled and intercooled
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Bore6.25 in
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ComponentsPre-lube starting system
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ComponentsTwo-stage fuel filter includes water separator
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ComponentsHeavy-duty air filters with automatic dust evacuation
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ComponentsMicro processed engine control
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ComponentsHydraulically driven radiator fan with electronically controlled fan speed
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ComponentsEliminator with centrifuge for engine oil filtration
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ComponentsEngine-oil-change interval of 1,000 hours
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ComponentsAdditional high-capacity water separator
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Displacement3674.0 in3
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EmissionsEmits equivalent to U.S. EPA Tier 2
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Fuel tank capacity4330 gal
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Make and model2 × QSK60 two-stage
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Maximum altitude without deration – above sea level16000 ft
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Number of cylinders (each engine)16
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Stroke7.48 in
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Total rated net power ISO 3046/13360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
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Total rated net power SAE J13493360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
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Total rated net power SAE J19953360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
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AspirationTwo-stage turbocharged; aftercooled and intercooled
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Bore6.25 in
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Components (1)Pre-lube starting system
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Components (2)Two-stage fuel filter includes water separator
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Components (3)Heavy-duty air filters with automatic dust evacuation
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Components (4)Micro processed engine control
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Components (5)Hydraulically driven radiator fan with electronically controlled fan speed
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Components (6)Eliminator with centrifuge for engine oil filtration
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Components (7)Engine-oil-change interval of 1,000 hours
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Components (8)Additional high-capacity water separator
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Displacement3674 in³
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EmissionsEmits equivalent to U.S. EPA Tier 2
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Fuel Tank Capacity4330 gal (US)
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Make/Model2 × QSK60 two-stage
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Maximum Altitude - Without Deration - Above Sea Level16000 ft
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Number of Cylinders - Each Engine16
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Stroke7.48 in
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Total Rated Net Power - ISO 3046/13360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
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Total Rated Net Power - SAE J13493360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
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Total Rated Net Power - SAE J19953360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
Attachments
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All buckets are equipped with a wear package consisting of:- Wing shrouds on side walls - Heel shrouds at bottom edges
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Shovel attachment with unique TriPower kinematics ensuring the following main features:- Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance
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Shovel attachment with unique TriPower kinematics ensuring the following main features:- Constant boom momentum throughout the entire lift arc - Crowd force assistance
Attachment
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All buckets are equipped with a wear package consisting of:– Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges -
Shovel attachment with unique TriPower kinematics ensuring the following main features:– Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout -
TypeInspection hole in boom and stick
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TypePressure-free lowering of boom and stick by means of a float valve
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TypeSpecial wear packages for highly abrasive materials on request
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TypeCatwalks with rails at boom
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TypeWelding procedures allow for internal counter-welding (double prep weld) wherever possible
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TypeBoom and stick are stress-relieved after welding
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TypeBoom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas
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All buckets are equipped with a wear package consisting of:– Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges -
Shovel attachment with unique TriPower kinematics ensuring the following main features:– Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout -
Type (1)Inspection hole in boom and stick
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Type (2)Pressure-free lowering of boom and stick by means of a float valve
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Type (3)Special wear packages for highly abrasive materials on request
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Type (4)Catwalks with rails at boom
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Type (5)Welding procedures allow for internal counter-welding (double prep weld) wherever possible
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Type (6)Boom and stick are stress-relieved after welding
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Type (7)Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas
Undercarriage
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Gradeability of travel drives – maximum44%
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Travel speed (2 stages): 1st stage – maximum0.9 mph
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Travel speed (2 stages): 2nd stage – maximum1.2 mph
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Bottom Rollers - Each Side7
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Components (1)All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened
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Components (2)Fully hydraulic, self-adjusting track tensioning system with piston accumulator
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Components (3)Automatic hydraulic retarder valve to prevent over-speed on downhill travel
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Components (4)Acoustic travel alarm
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Components (5)Idlers, bottom rollers and support rollers are connected to the automatic lubrication system
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Components (6)Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
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Maximum Tractive Force974880 lb
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Parking BrakeWet multiple disc brake, spring applied/hydraulically released
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Support Rollers - Each Side2 plus a skid plate in between
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Track Pads - Each Side48
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Travel Drives - Each Side1 planetary transmission with 2 two-stage axial piston motors
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Gradeability - Travel Drives - Maximum44%
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Travel Speed - Two Stages - 1st Stage - Maximum0.9 mile/h
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Travel Speed - Two Stages - 2nd Stage - Maximum1.2 mile/h
Electric Motors - 6090 AC FS
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Frequency50 Hz (60 Hz on request)
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Maximum starting current780.0 amps
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Revolutions1,500 min-1 (1,800 min-1 at 60 Hz)
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Total Output4291.0 hp
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Total Rated Current IN332.0 amps
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Type2 × Squirrel cage induction motors
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Voltage6.6 kV ±10% (other on request)
Operator’s Cab
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Board Control System (BCS III)Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
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ComponentsUnder roof mounted heating, ventilating and air conditioning system
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ComponentsSliding emergency ladder (kick-down type) with ladder cage
Hydraulic Oil Cooling
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Oil flow of cooling pumps4 × 975 L/min (4 × 258 gal/min)
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Oil flow of cooling pumps - Diesel version4 × 975 L/min (4 × 258 gal/min)
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Diameter - Fan4 × 1524 mm (4 × 60 in)
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Features (1)Fan speed is thermostatically controlled
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Features (2)Extremely high cooling efficiency to ensure optimum oil temperature
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Features (3)Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
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Features (4)Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
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Oil Flow of Cooling Pumps4 × 975 L/min (4 × 258 gal/min)
Hydraulic System with Pump Managing System
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Main pumps - Maximum oil flow - AC version8 × 943 L/min (8 × 249 gal/min)
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Maximum oil flow, main pumps8 × 936 L/min (8 × 247 gal/min)
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Swing pumps - Maximum oil flow - AC version6 × 496 L/min (6 × 131 gal/min)
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Maximum oil flow, swing pumps6 × 488 L/min (6 × 129 gal/min)
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Hydraulic Tank Capacity - Approximately2640 gal (US)
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Main Pumps8 × variable flow axial piston pumps
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Maximum Pressure - Attachment4350 psi
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Maximum Pressure - Swing Pumps5080 psi
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Maximum Pressure - Travel5220 psi
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Swing Pumps6 × reversible swash plate pumps
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Total Volume of Hydraulic Oil - Approximately3450 gal (US)
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Maximum Oil Flow - Main Pumps8 × 936 L/min (8 × 247 gal/min)
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Pump Managing System contains:– Electronic load limit control
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic RPM reduction of engine speed during working breaks
– Reduced oil flow -
Features (1)Pressure cut-off for main pumps
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Features (2)Cooling of pump transmission gear oil
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Filters– Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
– High pressure filters (100 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Full-flow filters (10 μ -
Maximum Oil Flow - Swing Pumps6 × 488 L/min (6 × 129 gal/min)
Swing System
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Maximum swing speed - AC version4.1 RPM
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Maximum swing speed3.9 rpm
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Features (1)All race ways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system
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Features (2)Hydraulic braking of the swing motion by counteracting control
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Features (3)Closed-loop swing circuit with torque control
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Parking BrakesWet multiple disc brake, spring-loaded/hydraulically released
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Swing DriveSix compact planetary transmissions with axial piston motors
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Swing RingTriple race roller bearing with sealed internal gearing
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Maximum Swing Speed3.9 r/min
General
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Engine Output - SAE J19953360 kW (4,500 hp)
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Standard Bucket Capacity37.0 - 55.0 m3 (48.4 - 71.9 yd3)
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Operating Weight1000 tonnes (1,102 tons)
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NoteSpecifications shown above apply to Face Shovel configuration. A Frontless configuration is also available.
Electrical System - Diesel Drive
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Alternators2 × 175A each
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Batteries in Series/Parallel Installation6 × 210 Ah – 12V each; 630 Ah – 24V in total
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Components (1)Battery isolation relays
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Components (2)Emergency stop switches accessible from ground level, in engine module and in operator's cab
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System Voltage24V
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Working Spotlights12 × high brightness LED lights
Operating Weights
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Shovel - Operating Weight2204600 lb
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Shovel - Standard Track Pads6.56 ft
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NoteOther track pads available on request
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Shovel - Ground pressure38.3 psi
Operating Specifications
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Bucket Payload103 t
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Operating Weight - Face Shovel1102 t
Retractable Service Station
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InstallationRetractable service station installed underneath the engine module and easily accessible from ground
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Equipped With (1)Quick couplings for:
– Diesel fuel
– Engine coolant – left/right
– Pump transmission gear oil – left/right
– Swing transmissions gear oil – each
– Engine oil (oil pan) – left/right
– Engine oil (additional tank – optional) – left/rightEquipped With (2)Cat jump-start socketEquipped With (3)Indicator lights for fuel tanks left/right full and grease container fullAutomatic Lubrication System
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Capacity - Grease Container264 gal (US)
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Type (1)Grease filters (200 μm) between service station and container as well as directly behind grease pump
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Type (2)Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times
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Type (3)System failures displayed by Board Control System
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Type (4)Connected to the lubrication system are:
– Raceways of the swing roller bearing
– Pivot points of attachment, bucket and cylinders
– Bottom rollers of undercarriage
Operator's Cab
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Components (1)Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
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Components (2)External sun shields at side windows
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Components (3)Roller blinds at all windows
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Components (4)Windshield with parallel intermittent wiper/washer
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Components (5)All-round safety glass, armored windshield and sliding side window
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Components (6)FOPS (rock guard; approved according to ISO 10262:1998) integrated into cab structure
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Components (7)Fold-away auxiliary seat with safety belt
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Components (8)Joystick controls integrated in independently adjustable seat consoles
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Components (9)Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
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Components (10)Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head and armrests
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Internal Dimensions of Amenity Cab - Height7.05 ft
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Internal Dimensions of Amenity Cab - Length5.25 ft
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Internal Dimensions of Amenity Cab - Width5.25 ft
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Internal Dimensions of Cab - Height7.05 ft
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Internal Dimensions of Cab - Length7.22 ft
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Internal Dimensions of Cab - Width5.25 ft
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Operator's Eye Level - Approximately28.87 ft
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Board Control System (BCS III)Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
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Components (11)Under roof mounted heating, ventilating and air conditioning system
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Components (12)Sliding emergency ladder (kick-down type) with ladder cage
Bucket
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Bucket Capacity - Face Shovel (heaped 2:1)68 yd³
Drive System
Twin-engine Concept
TriPower System
Hydraulic System
Independent Oil Cooling System
Pump Managing System
Closed-loop Swing Circuit
Operator's Cab
Electronic Control System
Cat MineStar System and Technology Solutions
Loading/Hauling Efficiency
Front Shovel Attachment Structures
Swing System
Undercarriage
Safety
Serviceability
Customer Support
Sustainability
Standard Equipment:
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- Features
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- TriPower shovel attachment
- Independent oil-cooling system
- Spacious walk-through machine house
- Five-circuit hydraulic system
- On-board electronics system: Control and Monitoring Platform (CAMP)
- Board Control System (BCS)
- Torque control in closed-loop swing circuit
- Automatic central lubrication system
- LED working lights
Optional Equipment:
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- General
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- Finishing as per end user's corporate colors
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- Superstructure
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- Hydraulic service crane on superstructure with auxiliary engine
- 2nd retractable boarding ladder on right-hand side of engine module
- Various cold-weather packages
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- Undercarriage
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- Track pad width 1800 mm (5 ft 11 in)
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- Additional Equipment
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- Additional optional equipment available on request.