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6090 FS Hydraulic Shovel

We understand the challenges you face, the importance of reliability, and the relationship between uptime and productivity. That’s why we continually strive to produce the safest, most reliable and productive hydraulic mining shovels possible. Offering the widest payload range of any manufacturer in the industry, the ability to optimally pair with our popular line of mining trucks, and the support of our world-class Cat dealer network, we are uniquely positioned to partner with you to help achieve your productivity targets. We understand what matters to you. Our hydraulic mining shovels are built with you in mind. Because in mining, every day matters and every load counts.

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SPECIFICATION SUMMARY
  • Shovel – Ground pressure 38.3 psi
  • Note Other track pads available on request
  • Engine Model 2 × Cummins QSK60
  • Gross Power – SAE J1995 4500.0 hp

PRICE (USD)
Call 800-637-5000 for rate information

Operating Weight

  • Shovel – Ground pressure
    38.3 psi
  • Note
    Other track pads available on request

Engine

  • Engine Model
    2 × Cummins QSK60
  • Gross Power – SAE J1995
    4500.0 hp
  • Net Power – SAE J1349
    4500.0 hp
  • Note
    Electric drive option available (3200 kW) on 6090 AC FS
  • Engine Model
    2 × Cummins QSK60
  • Gross Power - SAE J1995
    4500 HP
  • Net Power - SAE J1349
    4500 HP

Diesel Engines

  • Aspiration
    Two-stage turbocharged; aftercooled and intercooled
  • Bore
    6.25 in
  • Components
    Pre-lube starting system
  • Components
    Two-stage fuel filter includes water separator
  • Components
    Heavy-duty air filters with automatic dust evacuation
  • Components
    Micro processed engine control
  • Components
    Hydraulically driven radiator fan with electronically controlled fan speed
  • Components
    Eliminator with centrifuge for engine oil filtration
  • Components
    Engine-oil-change interval of 1,000 hours
  • Components
    Additional high-capacity water separator
  • Displacement
    3674.0 in3
  • Emissions
    Emits equivalent to U.S. EPA Tier 2
  • Fuel tank capacity
    4330 gal
  • Make and model
    2 × QSK60 two-stage
  • Maximum altitude without deration – above sea level
    16000 ft
  • Number of cylinders (each engine)
    16
  • Stroke
    7.48 in
  • Total rated net power ISO 3046/1
    3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
  • Total rated net power SAE J1349
    3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
  • Total rated net power SAE J1995
    3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
  • Aspiration
    Two-stage turbocharged; aftercooled and intercooled
  • Bore
    6.25 in
  • Components (1)
    Pre-lube starting system
  • Components (2)
    Two-stage fuel filter includes water separator
  • Components (3)
    Heavy-duty air filters with automatic dust evacuation
  • Components (4)
    Micro processed engine control
  • Components (5)
    Hydraulically driven radiator fan with electronically controlled fan speed
  • Components (6)
    Eliminator with centrifuge for engine oil filtration
  • Components (7)
    Engine-oil-change interval of 1,000 hours
  • Components (8)
    Additional high-capacity water separator
  • Displacement
    3674 in³
  • Emissions
    Emits equivalent to U.S. EPA Tier 2
  • Fuel Tank Capacity
    4330 gal (US)
  • Make/Model
    2 × QSK60 two-stage
  • Maximum Altitude - Without Deration - Above Sea Level
    16000 ft
  • Number of Cylinders - Each Engine
    16
  • Stroke
    7.48 in
  • Total Rated Net Power - ISO 3046/1
    3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
  • Total Rated Net Power - SAE J1349
    3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
  • Total Rated Net Power - SAE J1995
    3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)

Attachments

  • All buckets are equipped with a wear package consisting of:
    - Wing shrouds on side walls - Heel shrouds at bottom edges
  • Shovel attachment with unique TriPower kinematics ensuring the following main features:
    - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance
  • Shovel attachment with unique TriPower kinematics ensuring the following main features:
    - Constant boom momentum throughout the entire lift arc - Crowd force assistance

Attachment

  • All buckets are equipped with a wear package consisting of:
    – Special liner material covering main wear areas inside and outside of bucket
    – Lip shrouds between teeth
    – Wing shrouds on side walls
    – Heel shrouds at bottom edges
  • Shovel attachment with unique TriPower kinematics ensuring the following main features:
    – Horizontal automatic constant-angle bucket guidance
    – Vertical automatic constant-angle bucket guidance
    – Automatic roll-back limiter to prevent material spillage
    – Kinematic assistance to hydraulic forces
    – Constant boom momentum throughout
  • Type
    Inspection hole in boom and stick
  • Type
    Pressure-free lowering of boom and stick by means of a float valve
  • Type
    Special wear packages for highly abrasive materials on request
  • Type
    Catwalks with rails at boom
  • Type
    Welding procedures allow for internal counter-welding (double prep weld) wherever possible
  • Type
    Boom and stick are stress-relieved after welding
  • Type
    Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas
  • All buckets are equipped with a wear package consisting of:
    – Special liner material covering main wear areas inside and outside of bucket
    – Lip shrouds between teeth
    – Wing shrouds on side walls
    – Heel shrouds at bottom edges
  • Shovel attachment with unique TriPower kinematics ensuring the following main features:
    – Horizontal automatic constant-angle bucket guidance
    – Vertical automatic constant-angle bucket guidance
    – Automatic roll-back limiter to prevent material spillage
    – Kinematic assistance to hydraulic forces
    – Constant boom momentum throughout
  • Type (1)
    Inspection hole in boom and stick
  • Type (2)
    Pressure-free lowering of boom and stick by means of a float valve
  • Type (3)
    Special wear packages for highly abrasive materials on request
  • Type (4)
    Catwalks with rails at boom
  • Type (5)
    Welding procedures allow for internal counter-welding (double prep weld) wherever possible
  • Type (6)
    Boom and stick are stress-relieved after welding
  • Type (7)
    Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas

Undercarriage

  • Gradeability of travel drives – maximum
    44%
  • Travel speed (2 stages): 1st stage – maximum
    0.9 mph
  • Travel speed (2 stages): 2nd stage – maximum
    1.2 mph
  • Bottom Rollers - Each Side
    7
  • Components (1)
    All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened
  • Components (2)
    Fully hydraulic, self-adjusting track tensioning system with piston accumulator
  • Components (3)
    Automatic hydraulic retarder valve to prevent over-speed on downhill travel
  • Components (4)
    Acoustic travel alarm
  • Components (5)
    Idlers, bottom rollers and support rollers are connected to the automatic lubrication system
  • Components (6)
    Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
  • Maximum Tractive Force
    974880 lb
  • Parking Brake
    Wet multiple disc brake, spring applied/hydraulically released
  • Support Rollers - Each Side
    2 plus a skid plate in between
  • Track Pads - Each Side
    48
  • Travel Drives - Each Side
    1 planetary transmission with 2 two-stage axial piston motors
  • Gradeability - Travel Drives - Maximum
    44%
  • Travel Speed - Two Stages - 1st Stage - Maximum
    0.9 mile/h
  • Travel Speed - Two Stages - 2nd Stage - Maximum
    1.2 mile/h

Electric Motors - 6090 AC FS

  • Frequency
    50 Hz (60 Hz on request)
  • Maximum starting current
    780.0 amps
  • Revolutions
    1,500 min-1 (1,800 min-1 at 60 Hz)
  • Total Output
    4291.0 hp
  • Total Rated Current IN
    332.0 amps
  • Type
    2 × Squirrel cage induction motors
  • Voltage
    6.6 kV ±10% (other on request)

Operator’s Cab

  • Board Control System (BCS III)
    Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
    – Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
  • Components
    Under roof mounted heating, ventilating and air conditioning system
  • Components
    Sliding emergency ladder (kick-down type) with ladder cage

Hydraulic Oil Cooling

  • Oil flow of cooling pumps
    4 × 975 L/min (4 × 258 gal/min)
  • Oil flow of cooling pumps - Diesel version
    4 × 975 L/min (4 × 258 gal/min)
  • Diameter - Fan
    4 × 1524 mm (4 × 60 in)
  • Features (1)
    Fan speed is thermostatically controlled
  • Features (2)
    Extremely high cooling efficiency to ensure optimum oil temperature
  • Features (3)
    Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
  • Features (4)
    Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
  • Oil Flow of Cooling Pumps
    4 × 975 L/min (4 × 258 gal/min)

Hydraulic System with Pump Managing System

  • Main pumps - Maximum oil flow - AC version
    8 × 943 L/min (8 × 249 gal/min)
  • Maximum oil flow, main pumps
    8 × 936 L/min (8 × 247 gal/min)
  • Swing pumps - Maximum oil flow - AC version
    6 × 496 L/min (6 × 131 gal/min)
  • Maximum oil flow, swing pumps
    6 × 488 L/min (6 × 129 gal/min)
  • Hydraulic Tank Capacity - Approximately
    2640 gal (US)
  • Main Pumps
    8 × variable flow axial piston pumps
  • Maximum Pressure - Attachment
    4350 psi
  • Maximum Pressure - Swing Pumps
    5080 psi
  • Maximum Pressure - Travel
    5220 psi
  • Swing Pumps
    6 × reversible swash plate pumps
  • Total Volume of Hydraulic Oil - Approximately
    3450 gal (US)
  • Maximum Oil Flow - Main Pumps
    8 × 936 L/min (8 × 247 gal/min)
  • Pump Managing System contains:
    – Electronic load limit control
    – Flow on demand from main pumps depending on joystick position
    – Automatic regulation of main pumps to zero flow without demand
    – Automatic RPM reduction of engine speed during working breaks
    – Reduced oil flow
  • Features (1)
    Pressure cut-off for main pumps
  • Features (2)
    Cooling of pump transmission gear oil
  • Filters
    – Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
    – High pressure filters (100 μm) for the closed swing circuit
    – Full-flow filters (10 μm) for the complete return circuit
    – Full-flow filters (10 μ
  • Maximum Oil Flow - Swing Pumps
    6 × 488 L/min (6 × 129 gal/min)

Swing System

  • Maximum swing speed - AC version
    4.1 RPM
  • Maximum swing speed
    3.9 rpm
  • Features (1)
    All race ways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system
  • Features (2)
    Hydraulic braking of the swing motion by counteracting control
  • Features (3)
    Closed-loop swing circuit with torque control
  • Parking Brakes
    Wet multiple disc brake, spring-loaded/hydraulically released
  • Swing Drive
    Six compact planetary transmissions with axial piston motors
  • Swing Ring
    Triple race roller bearing with sealed internal gearing
  • Maximum Swing Speed
    3.9 r/min

General

  • Engine Output - SAE J1995
    3360 kW (4,500 hp)
  • Standard Bucket Capacity
    37.0 - 55.0 m3 (48.4 - 71.9 yd3)
  • Operating Weight
    1000 tonnes (1,102 tons)
  • Note
    Specifications shown above apply to Face Shovel configuration. A Frontless configuration is also available.

Electrical System - Diesel Drive

  • Alternators
    2 × 175A each
  • Batteries in Series/Parallel Installation
    6 × 210 Ah – 12V each; 630 Ah – 24V in total
  • Components (1)
    Battery isolation relays
  • Components (2)
    Emergency stop switches accessible from ground level, in engine module and in operator's cab
  • System Voltage
    24V
  • Working Spotlights
    12 × high brightness LED lights

Operating Weights

  • Shovel - Operating Weight
    2204600 lb
  • Shovel - Standard Track Pads
    6.56 ft
  • Note
    Other track pads available on request
  • Shovel - Ground pressure
    38.3 psi

Operating Specifications

  • Bucket Payload
    103 t
  • Operating Weight - Face Shovel
    1102 t

Retractable Service Station

  • Installation
    Retractable service station installed underneath the engine module and easily accessible from ground
  • Equipped With (1)
    Quick couplings for:
    – Diesel fuel
    – Engine coolant – left/right
    – Pump transmission gear oil – left/right
    – Swing transmissions gear oil – each
    – Engine oil (oil pan) – left/right
    – Engine oil (additional tank – optional) – left/right
  • Equipped With (2)
    Cat jump-start socket
  • Equipped With (3)
    Indicator lights for fuel tanks left/right full and grease container full

Automatic Lubrication System

  • Capacity - Grease Container
    264 gal (US)
  • Type (1)
    Grease filters (200 μm) between service station and container as well as directly behind grease pump
  • Type (2)
    Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times
  • Type (3)
    System failures displayed by Board Control System
  • Type (4)
    Connected to the lubrication system are:
    – Raceways of the swing roller bearing
    – Pivot points of attachment, bucket and cylinders
    – Bottom rollers of undercarriage

Operator's Cab

  • Components (1)
    Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
  • Components (2)
    External sun shields at side windows
  • Components (3)
    Roller blinds at all windows
  • Components (4)
    Windshield with parallel intermittent wiper/washer
  • Components (5)
    All-round safety glass, armored windshield and sliding side window
  • Components (6)
    FOPS (rock guard; approved according to ISO 10262:1998) integrated into cab structure
  • Components (7)
    Fold-away auxiliary seat with safety belt
  • Components (8)
    Joystick controls integrated in independently adjustable seat consoles
  • Components (9)
    Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
  • Components (10)
    Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head and armrests
  • Internal Dimensions of Amenity Cab - Height
    7.05 ft
  • Internal Dimensions of Amenity Cab - Length
    5.25 ft
  • Internal Dimensions of Amenity Cab - Width
    5.25 ft
  • Internal Dimensions of Cab - Height
    7.05 ft
  • Internal Dimensions of Cab - Length
    7.22 ft
  • Internal Dimensions of Cab - Width
    5.25 ft
  • Operator's Eye Level - Approximately
    28.87 ft
  • Board Control System (BCS III)
    Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
    – Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
  • Components (11)
    Under roof mounted heating, ventilating and air conditioning system
  • Components (12)
    Sliding emergency ladder (kick-down type) with ladder cage

Bucket

  • Bucket Capacity - Face Shovel (heaped 2:1)
    68 yd³

Drive System

Twin-engine Concept

TriPower System

Hydraulic System

Independent Oil Cooling System

Pump Managing System

Closed-loop Swing Circuit

Operator's Cab

Electronic Control System

Cat MineStar System and Technology Solutions

Loading/Hauling Efficiency

Front Shovel Attachment Structures

Swing System

Undercarriage

Safety

Serviceability

Customer Support

Sustainability

Standard Equipment:

  • Features
    • TriPower shovel attachment
    • Independent oil-cooling system
    • Spacious walk-through machine house
    • Five-circuit hydraulic system
    • On-board electronics system: Control and Monitoring Platform (CAMP)
    • Board Control System (BCS)
    • Torque control in closed-loop swing circuit
    • Automatic central lubrication system
    • LED working lights

Optional Equipment:

  • General
    • Finishing as per end user's corporate colors
  • Superstructure
    • Hydraulic service crane on superstructure with auxiliary engine
    • 2nd retractable boarding ladder on right-hand side of engine module
    • Various cold-weather packages
  • Undercarriage
    • Track pad width 1800 mm (5 ft 11 in)
  • Additional Equipment
    • Additional optional equipment available on request.